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Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry

Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry

    • Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry
    • Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry
    • Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry
    • Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry
    • Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry
  • Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry

    Product Details:

    Place of Origin: China
    Brand Name: Eternal Bliss
    Certification: ISO9001-2008
    Model Number: EB3537

    Payment & Shipping Terms:

    Minimum Order Quantity: 5 pieces
    Price: USD40~60/kg
    Packaging Details: Pallets
    Delivery Time: It depends on the quantity to be ordered.
    Payment Terms: by T/T or L/C
    Supply Ability: 5000 tons per year
    Detailed Product Description
    Material Grade: ASTM A494 CZ100 Cast Process: Precision Process
    Surface Finish: Ra 6.3 Surface Treatment: CT8
    Certificate: ISO9001

    Stainless Steel Nickel-based Alloy Precision Casting EB3537

    Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry

    The utilization of various middle-frequency induction furnaces and VOD furnaces with small capacities confers to the higher flexibility of production of special alloy castings and the minimum melting quantities and consequent prompt deliveries to our customers.

    Supply corrosion protected on all machined faces.

    Items suitably crated to avoid damage during transit & storage one item per crate.

    Quality Level: As per National Standard & International Standards.

    Sizes available: Dia.50mm--1500mm.

     

    Application Field: Mining Industry, Valve and Pump Industry,Heat-treatment Industry, Metallurgical Industry, Cement Industry,Power plants, Oil, Gas Industry.

    Material Grade:

    N-12MW Vacuum Brazing Furnace for Copper-basenickel-basestainless Steelhigh Temperature Alloy EB3561

    Powder Welding (PW)

    Used for depositing nickel base and carbide containing alloys, it is also suitable for cobalt alloys, specially modified in powder form. The process is suitable for facing most steels, cost iron, nickel base and some copper base alloys.

    The powders used are applied at lower temperatures than rod, and the process is ideal for applications such as narrow beads or edge build up to provide small wear resistant areas, and for the surfacing of cast iron. The lower temperature results in slightly less scaling and distortion than with rod applications.

     

    Spray And Fuse (SF)

    ----Ultrosonic Spray Coating Process

    Spray and fuse is a two-stage process, the powder alloy being sprayed into position with a flame spray and then fused with an oxy-acetylene or similar torch, or in a vacuum furnace. The process uses specially modified cobalt and nickel base alloys and carbide containing grades of powders, depositing smooth, thin (I mm to 3mm) layers of STELLITE or DELORO alloys, metallurgically bonded to the substrate.

     

    Plasma Spraying

    Plasma spraying is suitable for most cobalt, nickel and iron base alloys, plus a very wide range of ceramics, composites and carbides. The process may be used on most materials, which can be prepared by grit blasting. Deposits are thin (0.1mm to 0.2mm), high density (approaching 99% with the newer high energy plasma equipment), and since the substrate is only slightly heated, can be applied with a minimum of distortion. However, the coatings are not fusion welded overlays, and are only mechanically bonded to the substrate.

     

    Table 1 : Standard Cobalt & Nickel Base Alloys

                   Stellite Alloy Overlay Welding

     

      Co Cr C W Mo Ni Si B Fe Mn Others
    STELLITE 1 BAL 33 2.45 13 - 2.5* 1 - 2.5* 1 -
    STELLITE 3 BAL 31 2.5 13 - 2.5* 1 - 2.5* 1 -
    STELLITE 4 BAL 31.5 1 14 - 2.0* 1 - 2.0* 1 -
    STELLITE 6 BAL 28 1.2 5 - 3.0* 1 - 2.5* 1 -
    STELLITE 12 BAL 29 1.85 9 - 2.5* 1 - 2.5* 1 -
    STELLITE 20 BAL 33 2.45 17.5 - 2.5* 1 - 2.5* 1 -
    STELLITE 21 BAL 27 0.25 - 5.5 2.5* 1 - 3.0* 1 -
    STELLITE 31 BAL 26 0.5 7.5 - 10.5 1 - 2.0* 1 -
    STELLITE 190 BAL 26 3.3 14 - 1.0 1 - 8.0 0.5 -
    STELLITE 238 BAL 26 0.1 - 3 - 1 - 20.0 1 -
    STELLITE 306 BAL 25 0.4 2 - 6.0 1 - 4.0* 1 Nb=5
    STELLITE 694 BAL 28 1 19 - 5.0 1 - 2.5* 1 V=1
    STELLITE F BAL 25.5 1.75 12.25 - 22.5 1 - 1.5* - -
    STELLITE SF1 BAL 19 1.3 13 - 13 3 2.5 3* 0.5 Cu=0.5
    STELLITE SF6 BAL 19 0.7 7 - 13 2.5 1.7 3* 0.5 Cu=0.5
    STELLITE SF12 BAL 19 1 9 - 13 3 2 3* 0.5 Cu=0.5
    STELLITE SF20 BAL 19 1.5 15 - 13 3 3 2* 0.5 Cu=0.5
    TRIBALOY T400 BAL 8 0.1* - 28 3* 2.4 - 3* - -
    TRIBALOY T800 BAL 17 0.1* - 28 3* 3.2 - 3* - -
    DELORO 15 - - 0.06* - - BAL 2.0 1.05 1.5* 20 Cu=20
    DELORO 22 - 0.70 0.10 - - BAL 2.3 1.75 - - -
    DELORO 40 - 7.0 0.10 - - BAL 3.5 2.25 - - -
    DELORO 50 - 10.25 0.45 - - BAL 4.0 1.85 4.0 - -
    DELORO 60 - 14.25 0.6 - - BAL 2.0 3.5 4.0 - -
    DELORO 625 - 22 0.1 - 9 BAL - - 5 - -
    NISTELLE C - 16.5 0.12* 4.5 17 BAL 0.7 - 6.0 - -
    TRIBALOY T700 - 15 0.10* - 32 BAL 3.25 - - - -

     

     

    Hastelloy C22®(UNS N06022)(Max.)
    C MN P S Si Cr Ni Mo CO Fe W V
    0.015 0.5 0.02 0.02 0.08 20.0-22.5 Bal. 12.5-14.5 2.5 2.0-6.0 2.5-3.5 0.35
    Hastelloy C276®(UNS N10276)(Max.)
    C MN P S Si Cr Ni Mo CO Fe W V
    0.01 1 0.04 0.03 0.08 14.5-16.5 Bal. 15.0-17.0 2.5 4.0-7.0 3.0-4.5 0.35
    Hastelloyx®(UNS N06002)(Max.)
    C MN P S Si Cr Ni Mo CO Fe W other
    0.05-0.15 1 0.04 0.03 1 20.5-23.0 Bal. 8.0-10.0 0.5-2.5 17.0-20.0 0.2-1.0 /
    Monel 400®(UNS NO4400) (Max.)Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry  
    C MN S Si Ni Cu Fe
    0.3 2 0.024 0.5 63 min 28-34 2.5
    Monel M400®(UNS NO4400)(Max.)Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry
    C MN S Si Ni Cu Fe
    0.3 2 0.024 0.5 63-70 28-34 2.5
    Monel R405®(UNS NO4405)(Max.)Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry
    C MN S Si Ni Cu Fe
    0.3 2 0.025-0.06 0.5 63.0min 28-34 2.5
    Monel K500®(UNS NO5500)(Max.)Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry  
    C MN S Si Ni Cu Ti AI Fe
    0.1 2 0.01 0.5 63min 27-33 0.86 2.3-3.15 2
    Inconel 600(UNS NO6600)(Max.)  
    C MN S Si Cr Ni Cu Fe  
    0.15 1 0.015 0.5 14-17 72 min 0.5 6.0-10.0
    Inconel 601(UNS NO6601)(Max.)
    C MN Si Cr Ni CO AI Fe
    0.05 0.3 0.2 22.5 61.5min 5 1.4 14.1
    Inconel 718(UNS NO7718)(Max.)
    Cr Ni Mo CO Cb+Ta Ti AI Fe
    19 52.5min 3.05 5 5.13 0.9 0.5 18.5
    Chemical Analysis of Incoloy 800® uns(N08800)  
    C Cr Ni Ti AI Fe Grain
    0.1 max 19.0-23.0 30.0-35.0 0.15-0.6 0.15-0.6 39.5min /
    Incoloy800H® UNS(N08810)
    C Cr Ni Ti AI Fe Grain
    0.05-0.1 19.0-23.0 30.0-35.0 0.15-0.60 0.15-0.60 39.5min 5or coarser
    Incoloy800HT® UNS(N08811)
    C Cr Ni Ti AI Fe Grain
    0.06-0.10 19.0-23.0 30.0-35.0 0.25-0.60 0.25-0.60 39.5min 5or coarser

     

    Dimensions:as per drawings

     

    Special Features:

    1.Good surface finish;

    2.We use Precision Cast Process to produce the Plugmill Mixer Blade Parts

    with white Iron materials;

    3.We do quenching & tempering treatment to achieve better wear performance.

    Production Process

    Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry

     

    Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry

    1. 16-year Foundry Operation Experience.

    2. Friendly & High Efficient Technical & Commercial Communication.

    3. Professional Export Practices: Have Exported to +60 Overseas Countries.

     

     

    Our Trade Show Precision Nickel Alloy Casting / Stainless Steel Casting For Cement Industry

     

    Our booth No. 14-A29-5 in Newcast 2015,Germany

    Hall 14, Stand No.A29-5.

     

     

    Contact Us for further information about products & service:

    Mr.John Liu

    Project Manager

    Tel: 0086-188 0059 6372

    Fax: 0086-510-6879 2172

     

    E-mail: ebcasting@126.com

     

    Skype ID:julia.zhu26

    QQ: 217 039 6403

    www.ebcastings.com

    Eternal Bliss Alloy Casting & Forging Co.,LTD.

    Add.: J-Sci-Tech Park, Binhu District,Wuxi,214122, Jiangsu,China

     

    Contact Details
    Eternal Bliss Alloy Casting & Forging Co.,LTD.

    Contact Person: zhu

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