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|Material Grade:||ASTM A494 CZ100||Cast Process:||Wax Lost Process|
|Surface Finish:||Ra 6.3||Surface Treatment:||Shot Blast|
nickel based castings,
Hastelloy C276 Stainless Steel Nickel-based Alloy Professional Metal Casting for Marine Equipment EB3532
Monel is the common designation for a group of nickel base castings and nickel alloys, primarily composed of nickel and copper, with small amounts of iron, manganese, carbon, and silicon. Stronger than pure nickel, Monel alloys are resistant to corrosion by many agents, including rapidly flowing seawater. Compared to steel, Monel is very difficult to machine as it work-hardens very quickly. It needs to be turned and worked at slow speeds and low feed rates.
Quality Level: As per National Standard & International Standards.
Sizes available: As per your drawings.
Application Field: Valve Seat, bearing sleeve,pump shaft,seeling ring,wear gaskt,bearing bush,hot extruding dies,steam turbine blade,food processing industry,valve gate,valve board,valve seat ring,dental industry.
Powder Welding (PW)
Used for depositing nickel base and carbide containing alloys, it is also suitable for cobalt alloys, specially modified in powder form. The process is suitable for facing most steels, cost iron, nickel base and some copper base alloys.
The powders used are applied at lower temperatures than rod, and the process is ideal for applications such as narrow beads or edge build up to provide small wear resistant areas, and for the surfacing of cast iron. The lower temperature results in slightly less scaling and distortion than with rod applications.
Spray And Fuse (SF)
----Ultrosonic Spray Coating Process
Spray and fuse is a two-stage process, the powder alloy being sprayed into position with a flame spray and then fused with an oxy-acetylene or similar torch, or in a vacuum furnace. The process uses specially modified cobalt and nickel base alloys and carbide containing grades of powders, depositing smooth, thin (I mm to 3mm) layers of STELLITE or DELORO alloys, metallurgically bonded to the substrate.
Plasma spraying is suitable for most cobalt, nickel and iron base alloys, plus a very wide range of ceramics, composites and carbides. The process may be used on most materials, which can be prepared by grit blasting. Deposits are thin (0.1mm to 0.2mm), high density (approaching 99% with the newer high energy plasma equipment), and since the substrate is only slightly heated, can be applied with a minimum of distortion. However, the coatings are not fusion welded overlays, and are only mechanically bonded to the substrate.
Table 1 : Standard Nickel Base Alloys
Stellite Alloy Overlay Welding
|Hastelloy C22®(UNS N06022)(Max.)|
|Hastelloy C276®(UNS N10276)(Max.)|
|Monel 400®(UNS NO4400) (Max.)|
|Monel M400®(UNS NO4400)(Max.)|
|Monel R405®(UNS NO4405)(Max.)|
|Monel K500®(UNS NO5500)(Max.)|
|Inconel 600(UNS NO6600)(Max.)|
|Inconel 601(UNS NO6601)(Max.)|
|Inconel 718(UNS NO7718)(Max.)|
|Chemical Analysis of Incoloy 800® uns(N08800)|
Step 1: Getting orders.
Step 2: Process design by technical department
Step 3: Purchase of raw materials and pattern making &checking
Step 4: Inspection of raw materials
Step 5: Melting by middle-frequency induction furnaces
Step 6: Ladle analysis by Spectrometer
Step 7: De-oxidization, slag-removal, tapping
Step 8: Pouring
Step 9: Openning & fettling
Step 10: Surface & dimensional check
Step 11: Heat treatment
Step 12: Inspection of physical property (UT test,MT test, hardness,impact value µstructure)
Step 13: Packing
Step 14: Shipping
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Eternal Bliss Alloy Casting & Forging Co.,LTD.
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