Superalloy Castings Parts Cobalt Alloy Castings Parts Nozzle With Wax Lost Process
precision steel casting
,cast cobalt alloys
Product Description
Cobalts Alloy Castings Parts Nozzle with Wax Lost Process EB9064
We produce High Temperature Superalloy Castings Parts with centrifugal cast process, investment process and resin sand cast process.
We melt good quality Co-based Alloy Castings with Vacuum Furnaces and Induction Furnaces.
We can cast and machine the hard Cobalt-based Alloy Castings as per the drawings.
We would like to help select suitable Co-based Alloy Grade as per your specific working condition.
Cobalt-based alloys have been in use for producing various components such as vanes or combustion chambers. The material can be implemented as wrought or as precision-cast parts or as centrifugal cast parts. The design of cobalt superalloys, which is aimed at an enhancement of both their oxidation resistance and their hot corrosion resistance, has received considerable impetus recently, especially since the advent of overlay coating techniques and the extensive studies which have been undertaken to elucidate the hot corrosion mechanisms and the effect of alloying elements.
Table 1 : Standard Cobalt & Nickel Base Alloys
cobalt alloy Alloy Overlay Welding
| Co | Cr | C | W | Mo | Ni | Si | B | Fe | Mn | Others | |
| cobalt alloy 1 | BAL | 33 | 2.45 | 13 | - | 2.5* | 1 | - | 2.5* | 1 | - |
| cobalt alloy 3 | BAL | 31 | 2.5 | 13 | - | 2.5* | 1 | - | 2.5* | 1 | - |
| cobalt alloy 4 | BAL | 31.5 | 1 | 14 | - | 2.0* | 1 | - | 2.0* | 1 | - |
| BAL | 28 | 1.2 | 5 | - | 3.0* | 1 | - | 2.5* | 1 | - | |
| cobalt alloy 12 | BAL | 29 | 1.85 | 9 | - | 2.5* | 1 | - | 2.5* | 1 | - |
| cobalt alloy 20 | BAL | 33 | 2.45 | 17.5 | - | 2.5* | 1 | - | 2.5* | 1 | - |
| cobalt alloy 21 | BAL | 27 | 0.25 | - | 5.5 | 2.5* | 1 | - | 3.0* | 1 | - |
| cobalt alloy 31 | BAL | 26 | 0.5 | 7.5 | - | 10.5 | 1 | - | 2.0* | 1 | - |
| cobalt alloy 190 | BAL | 26 | 3.3 | 14 | - | 1.0 | 1 | - | 8.0 | 0.5 | - |
| cobalt alloy 238 | BAL | 26 | 0.1 | - | 3 | - | 1 | - | 20.0 | 1 | - |
| cobalt alloy 306 | BAL | 25 | 0.4 | 2 | - | 6.0 | 1 | - | 4.0* | 1 | Nb=5 |
| 94 | BAL | 28 | 1 | 19 | - | 5.0 | 1 | - | 2.5* | 1 | V=1 |
| cobalt alloy F | BAL | 25.5 | 1.75 | 12.25 | - | 22.5 | 1 | - | 1.5* | - | - |
| cobalt alloy SF1 | BAL | 19 | 1.3 | 13 | - | 13 | 3 | 2.5 | 3* | 0.5 | Cu=0.5 |
| cobalt alloy SF6 | BAL | 19 | 0.7 | 7 | - | 13 | 2.5 | 1.7 | 3* | 0.5 | Cu=0.5 |
| cobalt alloy SF12 | BAL | 19 | 1 | 9 | - | 13 | 3 | 2 | 3* | 0.5 | Cu=0.5 |
| cobalt alloy SF20 | BAL | 19 | 1.5 | 15 | - | 13 | 3 | 3 | 2* | 0.5 | Cu=0.5 |
| TRIBALOY T400 | BAL | 8 | 0.1* | - | 28 | 3* | 2.4 | - | 3* | - | - |
| TRIBALOY T800 | BAL | 17 | 0.1* | - | 28 | 3* | 3.2 | - | 3* | - | - |
| DELORO 15 | - | - | 0.06* | - | - | BAL | 2.0 | 1.05 | 1.5* | 20 | Cu=20 |
| DELORO 22 | - | 0.70 | 0.10 | - | - | BAL | 2.3 | 1.75 | - | - | - |
| DELORO 40 | - | 7.0 | 0.10 | - | - | BAL | 3.5 | 2.25 | - | - | - |
| DELORO 50 | - | 10.25 | 0.45 | - | - | BAL | 4.0 | 1.85 | 4.0 | - | - |
| DELORO 60 | - | 14.25 | 0.6 | - | - | BAL | 2.0 | 3.5 | 4.0 | - | - |
| DELORO 625 | - | 22 | 0.1 | - | 9 | BAL | - | - | 5 | - | - |
| NISTELLE C | - | 16.5 | 0.12* | 4.5 | 17 | BAL | 0.7 | - | 6.0 | - | - |
| TRIBALOY T700 | - | 15 | 0.10* | - | 32 | BAL | 3.25 | - |
| Hastelloy C22®(UNS N06022)(Max.) | ||||||||||||
| C | MN | P | S | Si | Cr | Ni | Mo | CO | Fe | W | V | |
| 0.015 | 0.5 | 0.02 | 0.02 | 0.08 | 20.0-22.5 | Bal. | 12.5-14.5 | 2.5 | 2.0-6.0 | 2.5-3.5 | 0.35 | |
| Hastelloy C276®(UNS N10276)(Max.) | ||||||||||||
| C | MN | P | S | Si | Cr | Ni | Mo | CO | Fe | W | V | |
| 0.01 | 1 | 0.04 | 0.03 | 0.08 | 14.5-16.5 | Bal. | 15.0-17.0 | 2.5 | 4.0-7.0 | 3.0-4.5 | 0.35 | |
| Hastelloyx®(UNS N06002)(Max.) | ||||||||||||
| C | MN | P | S | Si | Cr | Ni | Mo | CO | Fe | W | other | |
| 0.05-0.15 | 1 | 0.04 | 0.03 | 1 | 20.5-23.0 | Bal. | 8.0-10.0 | 0.5-2.5 | 17.0-20.0 | 0.2-1.0 | / | |
| Monel 400®(UNS NO4400) (Max.) |
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| C | MN | S | Si | Ni | Cu | Fe | ||||||
| 0.3 | 2 | 0.024 | 0.5 | 63 min | 28-34 | 2.5 | ||||||
| Monel M400®(UNS NO4400)(Max.) |
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| C | MN | S | Si | Ni | Cu | Fe | ||||||
| 0.3 | 2 | 0.024 | 0.5 | 63-70 | 28-34 | 2.5 | ||||||
| Monel R405®(UNS NO4405)(Max.) |
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| C | MN | S | Si | Ni | Cu | Fe | ||||||
| 0.3 | 2 | 0.025-0.06 | 0.5 | 63.0min | 28-34 | 2.5 | ||||||
| Monel K500®(UNS NO5500)(Max.) |
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| C | MN | S | Si | Ni | Cu | Ti | AI | Fe | ||||
| 0.1 | 2 | 0.01 | 0.5 | 63min | 27-33 | 0.86 | 2.3-3.15 | 2 | ||||
| Inconel 600(UNS NO6600)(Max.) | ||||||||||||
| C | MN | S | Si | Cr | Ni | Cu | Fe | |||||
| 0.15 | 1 | 0.015 | 0.5 | 14-17 | 72 min | 0.5 | 6.0-10.0 | |||||
| Inconel 601(UNS NO6601)(Max.) | ||||||||||||
| C | MN | Si | Cr | Ni | CO | AI | Fe | |||||
| 0.05 | 0.3 | 0.2 | 22.5 | 61.5min | 5 | 1.4 | 14.1 | |||||
| Inconel 718(UNS NO7718)(Max.) | ||||||||||||
| Cr | Ni | Mo | CO | Cb+Ta | Ti | AI | Fe | |||||
| 19 | 52.5min | 3.05 | 5 | 5.13 | 0.9 | 0.5 | 18.5 | |||||
| Chemical Analysis of Incoloy 800® uns(N08800) | ||||||||||||
| C | Cr | Ni | Ti | AI | Fe | Grain | ||||||
| 0.1 max | 19.0-23.0 | 30.0-35.0 | 0.15-0.6 | 0.15-0.6 | 39.5min | / | ||||||
| Incoloy800H® UNS(N08810) | ||||||||||||
| C | Cr | Ni | Ti | AI | Fe | Grain | ||||||
| 0.05-0.1 | 19.0-23.0 | 30.0-35.0 | 0.15-0.60 | 0.15-0.60 | 39.5min | 5or coarser | ||||||
| Incoloy800HT® UNS(N08811) | ||||||||||||
| C | Cr | Ni | Ti | AI | Fe | Grain | ||||||
| 0.06-0.10 | 19.0-23.0 | 30.0-35.0 | 0.25-0.60 | 0.25-0.60 | 39.5min | 5or coarser | ||||||
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Production Process
Step 1: Getting orders.
Step 2: Process design by technical department
Step 3: Purchase of raw materials and pattern making &checking
Step 4: Inspection of raw materials
Step 5: Melting by middle-frequency induction furnaces
Step 6: Ladle analysis by Spectrometer
Step 7: De-oxidization, slag-removal, tapping
Step 8: Pouring
Step 9: Openning & fettling
Step 10: Surface & dimensional check
Step 11: Heat treatment
Step 12: Inspection of physical property (UT test,MT test, hardness,impact value µstructure)
Step 13: Packing
Step 14: Shipping
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