Product Specifications
- Product
- high hardness, wear resistance and extended life wear-resistant castings
- MOQ
- 1 pieces
- Model NO
- Customized
- Size
- as Drawing
- Machining tolerance
- +/-0.01mm
- Application
- Crusher Use
- Material
- Cr Mo alloy Steel, Cast Steel, High Manganese Steel, High Cr
- Surface Treatment
- Without Processing
- Manufacturing Process
- Casting
- Plant
- We Have Our Own Factory
- After-sales Service
- Support in 24h
- Warranty
- Offered
- Certification
- CE, ISO 9001:2000
- Standard
- ASME, JIS, GB
- Inspection
- Ut, metallographic inspection, hardness test, etc
- Application
- used in metallurgy, mining, chemical industry, cement, crushing equipment, etc.
- Color
- to Order
- Delivery Time
- 7 - 30 days/ negotiable
- Transport Package
- Steel Frame, Wooden Cases
- Advantage
- Rich Experience, Best Service, Professional Team.
Our Photos Wear-Resistant Castings:
High manganese steel wear-resistant casting Composition: 10%-14% manganese content, 1.0%-1.4% carbon content, and are austenitic steel.
Top 7 Factors Affecting Service Life of Wear-Resistant Castings
-
Material Selection
Choosing the wrong material (e.g., high chromium cast iron under heavy impact, manganese steel under low stress) directly shortens service life.
-
Hardness & Toughness Balance
Insufficient hardness leads to fast abrasion; insufficient toughness leads to fracture under impact.
-
Heat Treatment Process
Improper quenching, tempering or holding time causes unstable hardness, poor structure and short service life.
-
Casting Quality
Porosity, shrinkage, inclusions and other internal defects reduce strength and accelerate failure.
-
Working Condition & Load
Impact intensity, abrasive hardness, feed size and working temperature directly affect wear rate.
-
Installation & Matching
Inaccurate installation, loose fit or misalignment causes abnormal wear and early damage.
-
Operation & Maintenance
Overload, uneven feeding, lack of timely adjustment and maintenance greatly reduce service life.
Features: Excellent toughness. Work hardening will occur when subjected to strong impact or extrusion. The surface hardness will increase significantly (from HB200 to HB500 or more), but the core will still maintain toughness. Excellent impact resistance, suitable for processing large materials or high impact conditions.
Limitations: In low-impact, low-stress wear environments, the work hardening effect is poor and the wear resistance is insufficient. High cost and poor welding performance (easy to crack).
Applicable Scenarios: coarse grinding and medium grinding stages, crushers and ball mills that process limestone, granite, iron ore, cement clinker, etc.
Reference
Standard Nominal Chemical Composition (%)
|
C |
Si |
Mn |
Cr |
Mo |
Ni |
S |
P |
| AS2074/L2A |
0.45-0.55 |
≤0.75 |
0.50-1.00 |
0.80-1.20 |
—— |
—— |
≤0.04 |
≤0.04 |
| AS2074/L2B |
0.55-0.65 |
≤0.75 |
0.50-1.00 |
0.80-1.50 |
0.2-0.4 |
—— |
≤0.04 |
≤0.04 |
| AS2074/L2C |
0.70-0.90 |
≤0.75 |
0.8-1.2 |
1.30-2.40 |
0.2-0.4 |
—— |
≤0.04 |
≤0.04 |
| ZG42Cr2Si2MnMo |
0.38-0.48 |
1.5-1.8 |
0.4-1.0 |
1.8-2.2 |
0.2-0.6 |
—— |
≤0.04 |
≤0.04 |
| ZG45Cr2Mo |
0.40-0.48 |
0.8-1.2 |
0.5-1.2 |
1.7-2.0 |
0.8-1.2 |
≤0.5 |
≤0.04 |
≤0.04 |
| ZG30Cr5Mo |
0.25-0.35 |
0.4-1.0 |
0.5-1.2 |
4.0-6.0 |
0.2-0.8 |
≤0.5 |
≤0.04 |
≤0.04 |
ZG40Cr5Mo
(FED-4A) |
0.35-0.45 |
0.4-1.0 |
0.5-1.2 |
4.0-6.0 |
0.2-0.8 |
≤0.5 |
≤0.04 |
≤0.04 |
| ZG50Cr5Mo |
0.45-0.55 |
0.4-1.0 |
0.5-1.2 |
4.0-6.0 |
0.2-0.8 |
≤0.5 |
≤0.04 |
≤0.04 |
| ZG60Cr5Mo |
0.55-0.65 |
0.4-1.0 |
0.6-1.5 |
4.0-6.0 |
0.2-0.8 |
≤0.5 |
≤0.04 |
≤0.04 |
| FMU-29 |
0.25-0.45 |
0.3-1.0 |
0.6-1.5 |
6.0-8.0 |
0.2-0.4 |
—— |
≤0.04 |
≤0.04 |
| FMU-11 |
0.90-1.30 |
0.3-1.0 |
0.6-1.5 |
11.0-13.0 |
0.3-0.5 |
—— |
≤0.04 |
≤0.04 |
| FMU-13 |
0.80-1.30 |
0.4-1.2 |
0.8-1.5 |
11.0-13.0 |
0.4-0.8 |
—— |
≤0.04 |
≤0.04 |
| FMU-14 |
1.60-2.00 |
0.4-1.2 |
0.8-1.5 |
11.0-13.0 |
0.6-1.0 |
—— |
≤0.04 |
≤0.04 |
FAQ :
Q: Can you manufacture Customization products?
A: Yes, we can.
We can produce both standard and special products.
We can make them according to your drawings and samples.
Q: Do you provide free samples?
A: Yes, usually we provide free samples for testing under the condition of freight paid by customer.
Q: What is the Warranty for our products ?
A: If any quality problems on our side occurred in this period , we will take on the shipping cost and replacement.
Q: Can the products be customized as our need, such as put on our logo?
A: Surely our products can be customized as your need, Put on your logo is also available.
Q: What information do we need to provide to you in order to confirm our parts order?
A: provide us your drawings or detailed specifications for our technical staff could make the drawing.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q: Transportation?
A: Transported by DHL, UPS, EMS, Fedex, Air freight, Sea freight.
Q: Do you support drop shipping?
A: Yes, your drop shipping is available.
Q: What kind of materials are using for the products?
A: We supply all kinds of high alloy steel castings, including manganese steel castings, high manganese steel, nickel hard castings, chromium molybdenum alloy steel, high chromium white iron castings, etc.
Q: What kinds of products do you offer?
A: We mainly produce various high alloy steel castings, such as mill liners, jaw crusher spare parts, jaw plates, cone crusher spare parts, Crusher Blow Bars, Crusher Hammers, etc.
- 20-year Foundry Operation Experience.
- Friendly & High Efficient Technical & Commercial Communication.
- Professional Export Practices: Exported to +60 Overseas Countries.
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