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Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry

Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry

MOQ: 5 pieces
Price: USD40~60/kg
Standard Packaging: Pallets
Delivery Period: It depends on the quantity to be ordered.
Payment Method: by T/T or L/C
Supply Capacity: 5000 tons per year
Detail Information
Place of Origin
China
Brand Name
Eternal Bliss
Certification
ISO9001-2008
Model Number
EB3547
Material Grade:
ASTM A494 CZ100
Cast Process:
Investment Process
Surface Finish:
Ra 6.3
Surface Treatment:
CT8
Certificate:
ISO9001
Highlight:

nickel based alloys

,

metal casting

Product Description

Nickel Based Alloy Turbine Disc& Investment Casting EB3547

Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 0

The utilization of various middle-frequency induction furnaces and VOD furnaces with small capacities confers to the higher flexibility of production of special alloy castings and the minimum melting quantities and consequent prompt deliveries to our customers.

Supply corrosion protected on all machined faces.

Items suitably crated to avoid damage during transit & storage one item per crate.

Quality Level: As per National Standard & International Standards.

Sizes available: Dia.50mm--1500mm.

 

Application Field: Mining Industry, Valve and Pump Industry,Heat-treatment Industry, Metallurgical Industry, Cement Industry,Power plants, Oil, Gas Industry.

Material Grade:

N-12MW Vacuum Brazing Furnace for Copper-basenickel-basestainless Steelhigh Temperature Alloy EB3561

 

Powder Welding (PW)

Used for depositing nickel base and carbide containing alloys, it is also suitable for cobalt alloys, specially modified in powder form. The process is suitable for facing most steels, cost iron, nickel base and some copper base alloys.

The powders used are applied at lower temperatures than rod, and the process is ideal for applications such as narrow beads or edge build up to provide small wear resistant areas, and for the surfacing of cast iron. The lower temperature results in slightly less scaling and distortion than with rod applications.

 

Spray And Fuse (SF)

----Ultrosonic Spray Coating Process

Spray and fuse is a two-stage process, the powder alloy being sprayed into position with a flame spray and then fused with an oxy-acetylene or similar torch, or in a vacuum furnace. The process uses specially modified cobalt and nickel base alloys and carbide containing grades of powders, depositing smooth, thin (I mm to 3mm) layers of cobalt alloy or DELORO alloys, metallurgically bonded to the substrate.

 

Plasma Spraying

Plasma spraying is suitable for most cobalt, nickel and iron base alloys, plus a very wide range of ceramics, composites and carbides. The process may be used on most materials, which can be prepared by grit blasting. Deposits are thin (0.1mm to 0.2mm), high density (approaching 99% with the newer high energy plasma equipment), and since the substrate is only slightly heated, can be applied with a minimum of distortion. However, the coatings are not fusion welded overlays, and are only mechanically bonded to the substrate.

 

Table 1 : Standard Cobalt & Nickel Base Alloys

               cobalt alloy Alloy Overlay Welding

 

  Co Cr C W Mo Ni Si B Fe Mn Others
cobalt alloy 1 BAL 33 2.45 13 - 2.5* 1 - 2.5* 1 -
cobalt alloy 3 BAL 31 2.5 13 - 2.5* 1 - 2.5* 1 -
cobalt alloy 4 BAL 31.5 1 14 - 2.0* 1 - 2.0* 1 -
BAL 28 1.2 5 - 3.0* 1 - 2.5* 1 -
cobalt alloy 12 BAL 29 1.85 9 - 2.5* 1 - 2.5* 1 -
cobalt alloy 20 BAL 33 2.45 17.5 - 2.5* 1 - 2.5* 1 -
cobalt alloy 21 BAL 27 0.25 - 5.5 2.5* 1 - 3.0* 1 -
cobalt alloy 31 BAL 26 0.5 7.5 - 10.5 1 - 2.0* 1 -
cobalt alloy 190 BAL 26 3.3 14 - 1.0 1 - 8.0 0.5 -
cobalt alloy 238 BAL 26 0.1 - 3 - 1 - 20.0 1 -
cobalt alloy 306 BAL 25 0.4 2 - 6.0 1 - 4.0* 1 Nb=5
94 BAL 28 1 19 - 5.0 1 - 2.5* 1 V=1
cobalt alloy F BAL 25.5 1.75 12.25 - 22.5 1 - 1.5* - -
cobalt alloy SF1 BAL 19 1.3 13 - 13 3 2.5 3* 0.5 Cu=0.5
cobalt alloy SF6 BAL 19 0.7 7 - 13 2.5 1.7 3* 0.5 Cu=0.5
cobalt alloy SF12 BAL 19 1 9 - 13 3 2 3* 0.5 Cu=0.5
cobalt alloy SF20 BAL 19 1.5 15 - 13 3 3 2* 0.5 Cu=0.5
TRIBALOY T400 BAL 8 0.1* - 28 3* 2.4 - 3* - -
TRIBALOY T800 BAL 17 0.1* - 28 3* 3.2 - 3* - -
DELORO 15 - - 0.06* - - BAL 2.0 1.05 1.5* 20 Cu=20
DELORO 22 - 0.70 0.10 - - BAL 2.3 1.75 - - -
DELORO 40 - 7.0 0.10 - - BAL 3.5 2.25 - - -
DELORO 50 - 10.25 0.45 - - BAL 4.0 1.85 4.0 - -
DELORO 60 - 14.25 0.6 - - BAL 2.0 3.5 4.0 - -
DELORO 625 - 22 0.1 - 9 BAL - - 5 - -
NISTELLE C - 16.5 0.12* 4.5 17 BAL 0.7 - 6.0 - -
TRIBALOY T700 - 15 0.10* - 32 BAL 3.25 - - - -

 

 

Hastelloy C22®(UNS N06022)(Max.)
C MN P S Si Cr Ni Mo CO Fe W V
0.015 0.5 0.02 0.02 0.08 20.0-22.5 Bal. 12.5-14.5 2.5 2.0-6.0 2.5-3.5 0.35
Hastelloy C276®(UNS N10276)(Max.)
C MN P S Si Cr Ni Mo CO Fe W V
0.01 1 0.04 0.03 0.08 14.5-16.5 Bal. 15.0-17.0 2.5 4.0-7.0 3.0-4.5 0.35
Hastelloyx®(UNS N06002)(Max.)
C MN P S Si Cr Ni Mo CO Fe W other
0.05-0.15 1 0.04 0.03 1 20.5-23.0 Bal. 8.0-10.0 0.5-2.5 17.0-20.0 0.2-1.0 /
Monel 400®(UNS NO4400) (Max.)Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 2  
C MN S Si Ni Cu Fe
0.3 2 0.024 0.5 63 min 28-34 2.5
Monel M400®(UNS NO4400)(Max.)Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 3
C MN S Si Ni Cu Fe
0.3 2 0.024 0.5 63-70 28-34 2.5
Monel R405®(UNS NO4405)(Max.)Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 4
C MN S Si Ni Cu Fe
0.3 2 0.025-0.06 0.5 63.0min 28-34 2.5
Monel K500®(UNS NO5500)(Max.)Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 5  
C MN S Si Ni Cu Ti AI Fe
0.1 2 0.01 0.5 63min 27-33 0.86 2.3-3.15 2
Inconel 600(UNS NO6600)(Max.)  
C MN S Si Cr Ni Cu Fe  
0.15 1 0.015 0.5 14-17 72 min 0.5 6.0-10.0
Inconel 601(UNS NO6601)(Max.)
C MN Si Cr Ni CO AI Fe
0.05 0.3 0.2 22.5 61.5min 5 1.4 14.1
Inconel 718(UNS NO7718)(Max.)
Cr Ni Mo CO Cb+Ta Ti AI Fe
19 52.5min 3.05 5 5.13 0.9 0.5 18.5
Chemical Analysis of Incoloy 800® uns(N08800)  
C Cr Ni Ti AI Fe Grain
0.1 max 19.0-23.0 30.0-35.0 0.15-0.6 0.15-0.6 39.5min /
Incoloy800H® UNS(N08810)
C Cr Ni Ti AI Fe Grain
0.05-0.1 19.0-23.0 30.0-35.0 0.15-0.60 0.15-0.60 39.5min 5or coarser
Incoloy800HT® UNS(N08811)
C Cr Ni Ti AI Fe Grain
0.06-0.10 19.0-23.0 30.0-35.0 0.25-0.60 0.25-0.60 39.5min 5or coarser

 

Dimensions:as per drawings

 

Special Features:

1. Good surface finish;

2. We use Precision Cast Process to produce the Plugmill Mixer Blade Parts

with white Iron materials;

3. We do quenching & tempering treatment to achieve better wear performance.

Production Process

Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 6

 

Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 7

1. 16-year Foundry Operation Experience.

2. Friendly & High Efficient Technical & Commercial Communication.

3. Professional Export Practices: Have Exported to +60 Overseas Countries.

 

 

Our Trade Show Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 8

 

Our booth No. 14-A29-5 in Newcast 2015,Germany

Hall 14, Stand No.A29-5.

 

 

Contact Us for further information about products & service:

Mr.John Liu

Project Manager

Tel: 0086-188 0059 6372

Fax: 0086-510-6879 2172

 

E-mail: ebcasting@126.com

 

Skype ID:julia.zhu26

QQ: 217 039 6403

www.ebcastings.com

Eternal Bliss Alloy Casting & Forging Co.,LTD.

Add.: J-Sci-Tech Park, Binhu District,Wuxi,214122, Jiangsu,China

 

products
PRODUCTS DETAILS
Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry
MOQ: 5 pieces
Price: USD40~60/kg
Standard Packaging: Pallets
Delivery Period: It depends on the quantity to be ordered.
Payment Method: by T/T or L/C
Supply Capacity: 5000 tons per year
Detail Information
Place of Origin
China
Brand Name
Eternal Bliss
Certification
ISO9001-2008
Model Number
EB3547
Material Grade:
ASTM A494 CZ100
Cast Process:
Investment Process
Surface Finish:
Ra 6.3
Surface Treatment:
CT8
Certificate:
ISO9001
Minimum Order Quantity:
5 pieces
Price:
USD40~60/kg
Packaging Details:
Pallets
Delivery Time:
It depends on the quantity to be ordered.
Payment Terms:
by T/T or L/C
Supply Ability:
5000 tons per year
Highlight

nickel based alloys

,

metal casting

Product Description

Nickel Based Alloy Turbine Disc& Investment Casting EB3547

Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 0

The utilization of various middle-frequency induction furnaces and VOD furnaces with small capacities confers to the higher flexibility of production of special alloy castings and the minimum melting quantities and consequent prompt deliveries to our customers.

Supply corrosion protected on all machined faces.

Items suitably crated to avoid damage during transit & storage one item per crate.

Quality Level: As per National Standard & International Standards.

Sizes available: Dia.50mm--1500mm.

 

Application Field: Mining Industry, Valve and Pump Industry,Heat-treatment Industry, Metallurgical Industry, Cement Industry,Power plants, Oil, Gas Industry.

Material Grade:

N-12MW Vacuum Brazing Furnace for Copper-basenickel-basestainless Steelhigh Temperature Alloy EB3561

 

Powder Welding (PW)

Used for depositing nickel base and carbide containing alloys, it is also suitable for cobalt alloys, specially modified in powder form. The process is suitable for facing most steels, cost iron, nickel base and some copper base alloys.

The powders used are applied at lower temperatures than rod, and the process is ideal for applications such as narrow beads or edge build up to provide small wear resistant areas, and for the surfacing of cast iron. The lower temperature results in slightly less scaling and distortion than with rod applications.

 

Spray And Fuse (SF)

----Ultrosonic Spray Coating Process

Spray and fuse is a two-stage process, the powder alloy being sprayed into position with a flame spray and then fused with an oxy-acetylene or similar torch, or in a vacuum furnace. The process uses specially modified cobalt and nickel base alloys and carbide containing grades of powders, depositing smooth, thin (I mm to 3mm) layers of cobalt alloy or DELORO alloys, metallurgically bonded to the substrate.

 

Plasma Spraying

Plasma spraying is suitable for most cobalt, nickel and iron base alloys, plus a very wide range of ceramics, composites and carbides. The process may be used on most materials, which can be prepared by grit blasting. Deposits are thin (0.1mm to 0.2mm), high density (approaching 99% with the newer high energy plasma equipment), and since the substrate is only slightly heated, can be applied with a minimum of distortion. However, the coatings are not fusion welded overlays, and are only mechanically bonded to the substrate.

 

Table 1 : Standard Cobalt & Nickel Base Alloys

               cobalt alloy Alloy Overlay Welding

 

  Co Cr C W Mo Ni Si B Fe Mn Others
cobalt alloy 1 BAL 33 2.45 13 - 2.5* 1 - 2.5* 1 -
cobalt alloy 3 BAL 31 2.5 13 - 2.5* 1 - 2.5* 1 -
cobalt alloy 4 BAL 31.5 1 14 - 2.0* 1 - 2.0* 1 -
BAL 28 1.2 5 - 3.0* 1 - 2.5* 1 -
cobalt alloy 12 BAL 29 1.85 9 - 2.5* 1 - 2.5* 1 -
cobalt alloy 20 BAL 33 2.45 17.5 - 2.5* 1 - 2.5* 1 -
cobalt alloy 21 BAL 27 0.25 - 5.5 2.5* 1 - 3.0* 1 -
cobalt alloy 31 BAL 26 0.5 7.5 - 10.5 1 - 2.0* 1 -
cobalt alloy 190 BAL 26 3.3 14 - 1.0 1 - 8.0 0.5 -
cobalt alloy 238 BAL 26 0.1 - 3 - 1 - 20.0 1 -
cobalt alloy 306 BAL 25 0.4 2 - 6.0 1 - 4.0* 1 Nb=5
94 BAL 28 1 19 - 5.0 1 - 2.5* 1 V=1
cobalt alloy F BAL 25.5 1.75 12.25 - 22.5 1 - 1.5* - -
cobalt alloy SF1 BAL 19 1.3 13 - 13 3 2.5 3* 0.5 Cu=0.5
cobalt alloy SF6 BAL 19 0.7 7 - 13 2.5 1.7 3* 0.5 Cu=0.5
cobalt alloy SF12 BAL 19 1 9 - 13 3 2 3* 0.5 Cu=0.5
cobalt alloy SF20 BAL 19 1.5 15 - 13 3 3 2* 0.5 Cu=0.5
TRIBALOY T400 BAL 8 0.1* - 28 3* 2.4 - 3* - -
TRIBALOY T800 BAL 17 0.1* - 28 3* 3.2 - 3* - -
DELORO 15 - - 0.06* - - BAL 2.0 1.05 1.5* 20 Cu=20
DELORO 22 - 0.70 0.10 - - BAL 2.3 1.75 - - -
DELORO 40 - 7.0 0.10 - - BAL 3.5 2.25 - - -
DELORO 50 - 10.25 0.45 - - BAL 4.0 1.85 4.0 - -
DELORO 60 - 14.25 0.6 - - BAL 2.0 3.5 4.0 - -
DELORO 625 - 22 0.1 - 9 BAL - - 5 - -
NISTELLE C - 16.5 0.12* 4.5 17 BAL 0.7 - 6.0 - -
TRIBALOY T700 - 15 0.10* - 32 BAL 3.25 - - - -

 

 

Hastelloy C22®(UNS N06022)(Max.)
C MN P S Si Cr Ni Mo CO Fe W V
0.015 0.5 0.02 0.02 0.08 20.0-22.5 Bal. 12.5-14.5 2.5 2.0-6.0 2.5-3.5 0.35
Hastelloy C276®(UNS N10276)(Max.)
C MN P S Si Cr Ni Mo CO Fe W V
0.01 1 0.04 0.03 0.08 14.5-16.5 Bal. 15.0-17.0 2.5 4.0-7.0 3.0-4.5 0.35
Hastelloyx®(UNS N06002)(Max.)
C MN P S Si Cr Ni Mo CO Fe W other
0.05-0.15 1 0.04 0.03 1 20.5-23.0 Bal. 8.0-10.0 0.5-2.5 17.0-20.0 0.2-1.0 /
Monel 400®(UNS NO4400) (Max.)Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 2  
C MN S Si Ni Cu Fe
0.3 2 0.024 0.5 63 min 28-34 2.5
Monel M400®(UNS NO4400)(Max.)Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 3
C MN S Si Ni Cu Fe
0.3 2 0.024 0.5 63-70 28-34 2.5
Monel R405®(UNS NO4405)(Max.)Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 4
C MN S Si Ni Cu Fe
0.3 2 0.025-0.06 0.5 63.0min 28-34 2.5
Monel K500®(UNS NO5500)(Max.)Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 5  
C MN S Si Ni Cu Ti AI Fe
0.1 2 0.01 0.5 63min 27-33 0.86 2.3-3.15 2
Inconel 600(UNS NO6600)(Max.)  
C MN S Si Cr Ni Cu Fe  
0.15 1 0.015 0.5 14-17 72 min 0.5 6.0-10.0
Inconel 601(UNS NO6601)(Max.)
C MN Si Cr Ni CO AI Fe
0.05 0.3 0.2 22.5 61.5min 5 1.4 14.1
Inconel 718(UNS NO7718)(Max.)
Cr Ni Mo CO Cb+Ta Ti AI Fe
19 52.5min 3.05 5 5.13 0.9 0.5 18.5
Chemical Analysis of Incoloy 800® uns(N08800)  
C Cr Ni Ti AI Fe Grain
0.1 max 19.0-23.0 30.0-35.0 0.15-0.6 0.15-0.6 39.5min /
Incoloy800H® UNS(N08810)
C Cr Ni Ti AI Fe Grain
0.05-0.1 19.0-23.0 30.0-35.0 0.15-0.60 0.15-0.60 39.5min 5or coarser
Incoloy800HT® UNS(N08811)
C Cr Ni Ti AI Fe Grain
0.06-0.10 19.0-23.0 30.0-35.0 0.25-0.60 0.25-0.60 39.5min 5or coarser

 

Dimensions:as per drawings

 

Special Features:

1. Good surface finish;

2. We use Precision Cast Process to produce the Plugmill Mixer Blade Parts

with white Iron materials;

3. We do quenching & tempering treatment to achieve better wear performance.

Production Process

Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 6

 

Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 7

1. 16-year Foundry Operation Experience.

2. Friendly & High Efficient Technical & Commercial Communication.

3. Professional Export Practices: Have Exported to +60 Overseas Countries.

 

 

Our Trade Show Nickel Based Alloy Turbine Disc / Investment Casting EB3547 For Mining Industry 8

 

Our booth No. 14-A29-5 in Newcast 2015,Germany

Hall 14, Stand No.A29-5.

 

 

Contact Us for further information about products & service:

Mr.John Liu

Project Manager

Tel: 0086-188 0059 6372

Fax: 0086-510-6879 2172

 

E-mail: ebcasting@126.com

 

Skype ID:julia.zhu26

QQ: 217 039 6403

www.ebcastings.com

Eternal Bliss Alloy Casting & Forging Co.,LTD.

Add.: J-Sci-Tech Park, Binhu District,Wuxi,214122, Jiangsu,China

 

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