Product: customized, high corrosion resistance, high strength, wear resistance and extended life custom corrosion-resistant forgings for chemical plants
MOQ: 1 pieces
Model NO: Customized (tailor-made according to chemical plant equipment and working conditions)
Size: as Drawing
Machining tolerance: +/-0.01mm
Application: Chemical Plant Equipment, Corrosive Medium Handling Equipment Use
Material: Hastelloy (C-276, C-22), Inconel, Monel, Cr Mo Ni Alloy Steel, Titanium Alloy, Stainless Steel (316L, 304L), Corrosion-Resistant Alloy Forged Steel
Surface Treatment: Anti-Corrosion Coating, Passivation, Pickling, Polishing, Shot Blasting, Without Processing
Manufacturing Process: Forging (Open Die Forging, Closed Die Forging), Precision Forging, Heat Treatment (Solution Annealing, Tempering), CNC Machining, Precision Grinding
Plant: We Have Our Own Factory
After-sales Service: Support in 24h, on-site installation guidance, corrosion protection maintenance advice available
Warranty: Offered
Certification: CE, ISO 9001:2000, ISO 14001, API 6A
Standard: ASME, JIS, GB, ASTM A182, ASTM B575, DIN 17100
Inspection: Ut, Pt, RT, metallographic inspection, hardness test, corrosion resistance test (salt spray test, acid/alkali immersion test), tensile test, etc
Application: used in chemical plants, petrochemical industry, pharmaceutical chemical industry, fine chemical industry, applicable to corrosive medium handling equipment such as reaction kettles, pipelines, valves, flanges, pumps, heat exchangers, etc.
Color: to Order (Natural Metal Color, Anti-Corrosion Coating Color, Polished Silver)
Delivery Time: 7 - 30 days/ negotiable (according to forging customization complexity and size)
Transport Package: Steel Frame, Wooden Cases, Anti-Collision, Anti-Rust and Anti-Corrosion Packaging, Vacuum Sealing for High-Precision Forgings
Advantage: Rich Forging Experience, Best Service, Professional Team, Strict Quality Control, Customizable Design, Excellent Corrosion Resistance, High Strength & Toughness, Stable Performance, Long Service Life, Suitable for Various Chemical Corrosive Environments.
Our Photos Custom Corrosion-Resistant Forgings for Chemical Plants:
[carousel_slide id='765']
Custom Corrosion-Resistant Forgings for Chemical Plants Composition
Hastelloy C-276: 0.01%-0.03% carbon content, 14%-16% chromium content, 57%-63% nickel content, 15%-17% molybdenum content, super corrosion resistance, resistant to strong acids (sulfuric acid, hydrochloric acid) and alkali; Inconel 625: 0.01%-0.05% carbon content, 20%-23% chromium content, 58%-63% nickel content, 8%-10% molybdenum content, excellent high-temperature corrosion resistance; 316L Stainless Steel: 0.03% max carbon content, 16%-18% chromium content, 10%-14% nickel content, 2%-3% molybdenum content, corrosion resistance to weak acids and organic media; Cr Mo Ni Alloy Steel (ZG40CrNiMo): 0.37%-0.45% carbon content, 0.8%-1.2% chromium content, 1.2%-1.6% nickel content, 0.2%-0.3% molybdenum content, balanced corrosion resistance and strength, suitable for general chemical corrosive environments.
Features
- Customizable design, fully tailored according to chemical plant equipment models, corrosive media and working pressure, perfectly matching on-site installation and use requirements.
- Excellent corrosion resistance, able to resist erosion from strong acids, strong alkalis, salts, organic solvents, high-temperature flue gas and other corrosive media in chemical production.
- High strength and toughness, after precision forging and heat treatment, the internal structure is dense, no pores or defects, able to bear high pressure and load in chemical equipment operation.
- Good wear resistance, able to resist friction and wear from corrosive media and solid particles, extending service life.
- Strong adaptability, suitable for various chemical working conditions (normal temperature, high temperature, high pressure, strong corrosion).
- Easy to install and maintain, matching the connection mode of chemical plant equipment, reducing installation difficulty and maintenance cost.
Limitations
- Corrosion-resistant alloy materials (such as Hastelloy, Inconel) have high production and forging costs, especially super corrosion-resistant alloys.
- The customization process is complex, requiring professional design and forging technology, and the production cycle is slightly longer for complex structures.
- Welding performance is poor, welding requires special processes (such as argon arc welding) and post-weld heat treatment to avoid cracking and ensure corrosion resistance.
- Some materials (such as titanium alloy) have poor wear resistance in high-friction scenarios, requiring additional surface treatment.
Applicable Scenarios
- Petrochemical Plants: pipeline flanges, valve bodies, pump casings, heat exchanger tubesheets, resistant to oil and chemical corrosion.
- Pharmaceutical Chemical Plants: reaction kettle parts, mixing shafts, corrosion-resistant brackets, resistant to organic solvents and weak acids.
- Fine Chemical Plants: corrosive medium conveying pipeline parts, chemical reactor forgings, resistant to strong acids and alkalis.
- Chemical Waste Treatment: waste treatment equipment forgings, corrosion-resistant liners, resistant to high-concentration corrosive waste liquid.
- Other Chemical Scenarios: custom forgings for chemical storage tanks, chemical pumps, and other equipment, adapting to different corrosive media and working pressures.
Reference
| Material |
Standard |
Nominal Chemical Composition (%) |
C |
Si |
Mn |
Cr |
Ni |
Mo |
S |
P |
Corrosion Resistance |
Applicable Chemical Medium |
| Hastelloy C-276 |
ASTM B575 |
- |
≤0.03 |
≤0.80 |
≤1.00 |
14-16 |
57-63 |
15-17 |
≤0.02 |
≤0.04 |
Super High |
Sulfuric Acid, Hydrochloric Acid, Strong Alkali |
| Inconel 625 |
ASTM B446 |
- |
≤0.05 |
≤0.50 |
≤0.50 |
20-23 |
58-63 |
8-10 |
≤0.015 |
≤0.015 |
High |
High-Temperature Corrosive Media, Organic Solvents |
| 316L Stainless Steel |
ASTM A182 |
- |
≤0.03 |
≤1.00 |
≤2.00 |
16-18 |
10-14 |
2-3 |
≤0.03 |
≤0.045 |
Medium-High |
Weak Acids, Organic Media, Salt Water |
| ZG40CrNiMo |
GB/T 11352 |
- |
0.37-0.45 |
0.4-1.0 |
0.5-1.2 |
0.8-1.2 |
1.2-1.6 |
0.2-0.3 |
≤0.04 |
≤0.04 |
Medium |
General Chemicals, Weak Alkali |
| Monel 400 |
ASTM B164 |
- |
≤0.15 |
≤0.15 |
≤2.00 |
19-21 |
63-67 |
—— |
≤0.024 |
≤0.03 |
High |
Hydrofluoric Acid, Salt Water, Organic Acids |
| FMU-29 (Custom Alloy) |
Custom |
- |
0.25-0.45 |
0.3-1.0 |
0.6-1.5 |
6.0-8.0 |
2.0-3.0 |
0.2-0.4 |
≤0.04 |
≤0.04 |
Medium-High |
Mixed Chemical Media |
FAQ :
Q: Can you manufacture Customization custom corrosion-resistant forgings for chemical plants?
A: Yes, we can. We can produce both standard and special products. Our can make them according to your drawings and samples, and recommend suitable materials based on your chemical plant’s corrosive medium, working pressure and equipment model.
Q: Do you provide free samples?
A: Yes, usually we provide free small-size samples for testing under the condition of freight paid by customer.
Q: What is the Warranty for our products ?
A: If any quality problems on our side occurred in this period , we will take on the shipping cost and replacement.
Q: Can the products be customized as our need, such as put on our logo?
A: Surely our products can be customized as your need, Put on your logo is also available.
Q: What information do we need to provide to you in order to confirm our parts order?
A: provide us your drawings or detailed specifications, chemical plant equipment model, corrosive medium type, working pressure and temperature for our technical staff could make the drawing and recommend suitable materials.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery, including corrosion resistance test, hardness test, tensile test, non-destructive testing (Ut, Pt) and metallographic inspection.
Q: Transportation?
A: Transported by DHL, UPS, EMS, Fedex, Air freight, Sea freight; large-size forgings are packaged with steel frame, anti-rust and anti-corrosion coating, and vacuum-sealed for high-precision products to avoid deformation, rust and corrosion during transportation.
Q: Do you support drop shipping?
A: Yes, your drop shipping is available.
Q: What kind of materials are using for the products?
A: We supply all kinds of corrosion-resistant materials for custom forgings in chemical plants, including Hastelloy, Inconel, Monel, 316L stainless steel, Cr Mo Ni alloy steel, titanium alloy, to meet different corrosive media and working condition requirements.
Q: What kinds of products do you offer?
A: We mainly produce various custom corrosion-resistant forgings for chemical plants, such as valve bodies, flanges, pipeline parts, pump casings, reaction kettle parts, heat exchanger tubesheets, mixing shafts, corrosion-resistant brackets, etc.
- 20-year Forging Operation Experience, specialized in custom corrosion-resistant forgings for chemical plants R&D and production.
- Friendly & High Efficient Technical & Commercial Communication, providing professional material selection guidance based on chemical plant corrosive working conditions.
- Professional Export Practices: Exported to +60 Overseas Countries, with rich experience in customization and transportation of chemical plant corrosion-resistant forgings.
[everest_form id="249"]
Your message must be between 20-3,000 characters!
