Product Specifications
- Product
- high wear resistance, impact resistance, corrosion resistance and extended life wear parts for cement plant
- MOQ
- 1 pieces
- Model NO
- Customized (matched with cement plant equipment models)
- Size
- as Drawing
- Machining tolerance
- +/-0.01mm
- Application
- Cement Plant Raw Material Grinding, Clinker Crushing, Cement Grinding Equipment Use
- Material
- High Manganese Steel, High Chromium Cast Iron (HC250/HC260), Cr Mo Alloy Steel, Wear-Resistant Alloy Steel
- Surface Treatment
- Shot Blasting, Heat Treatment, Wear-Resistant Coating, Without Processing
- Manufacturing Process
- Casting, Sand Casting, Precision Casting, Heat Treatment, CNC Machining
- Plant
- We Have Our Own Factory
- After-sales Service
- Support in 24h, on-site installation guidance available
- Warranty
- Offered
- Certification
- CE, ISO 9001:2000
- Standard
- ASME, JIS, GB, ASTM A128, ASTM A532
- Inspection
- Ut, metallographic inspection, hardness test, wear resistance test, impact test, etc
- Application
- used in cement plant raw material crushing, clinker grinding, cement grinding, conveyor systems, including ball mill liners, crusher parts, grinding balls, scraper blades, etc.
- Color
- to Order
- Delivery Time
- 7 - 30 days/ negotiable (according to product type and quantity)
- Transport Package
- Steel Frame, Wooden Cases, Anti-Collision Packaging
- Advantage
- Rich Foundry Experience, Best Service, Professional Team, Strict Quality Control, High Wear Resistance, Adaptable to Cement Production Harsh Environment, Long Service Life, Customizable for Equipment Models.
Our Photos Wear Parts for Cement Plant:
Wear Parts for Cement Plant Composition
High Manganese Steel (Mn13): 1.0%-1.4% carbon content, 11.0%-14.0% manganese content, austenitic steel, excellent impact resistance and work hardening performance; High Chromium Cast Iron (HC250): 2.0%-2.5% carbon content, 24%-26% chromium content, high wear resistance, suitable for grinding equipment; High Chromium Cast Iron (HC260): 2.2%-2.8% carbon content, 25%-27% chromium content, super wear resistance, suitable for high-abrasion grinding scenarios; Cr Mo Alloy Steel (ZG45Cr2Mo): 0.40-0.48% carbon content, 1.7-2.0% chromium content, 0.8-1.2% molybdenum content, balanced wear and impact resistance.
Features
Excellent wear resistance, able to withstand severe wear from cement raw materials, clinker, and cement powder, significantly reducing replacement frequency.
Good impact resistance, adapting to the high-impact working environment of cement plant crushers and grinding equipment.
Corrosion resistance, able to resist erosion from moisture and chemical components in cement production process.
Stable performance, after professional heat treatment, the internal structure is uniform, ensuring consistent wear resistance and toughness.
Customizable specifications, perfectly matching various cement plant equipment (ball mills, jaw crushers, cone crushers, etc.) models and sizes.
Easy to install and replace, reducing equipment downtime and improving production efficiency.
Limitations
High wear-resistant materials (such as high chromium cast iron) have lower toughness, not suitable for heavy-impact single-point stress scenarios.
Production cost is higher than ordinary steel parts, especially high-alloy wear parts.
Welding performance of high manganese steel and high chromium cast iron is poor, requiring professional welding technology to avoid cracking.
In low-abrasion areas, the cost performance is lower than ordinary wear parts.
Applicable Scenarios
Cement Plant Raw Material Processing: jaw crusher jaw plates, cone crusher bowls, impact crusher blow bars, impact plates (for limestone, clay, gypsum crushing).
Clinker Processing: clinker crusher wear parts, conveyor scraper blades, hopper liners.
Cement Grinding: ball mill liners, grinding balls, classifier wear parts, mill diaphragms.
Other Cement Production Links: conveyor belt idlers, feed chute liners, cyclone separator wear parts, suitable for all high-wear links in cement production lines.
Reference
| Material |
Standard |
Nominal Chemical Composition (%) |
C |
Si |
Mn |
Cr |
Mo |
S |
P |
Hardness (HB) |
Applicable Parts |
| High Manganese Steel (Mn13) |
ASTM A128 |
- |
1.0-1.4 |
≤1.00 |
11.0-14.0 |
≤1.00 |
—— |
≤0.04 |
≤0.04 |
200-500 |
Impact Plates, Blow Bars |
| High Chromium Cast Iron (HC250) |
ASTM A532 |
- |
2.0-2.5 |
0.5-1.0 |
0.5-1.0 |
24-26 |
0.3-0.5 |
≤0.04 |
≤0.04 |
600-700 |
Mill Liners, Grinding Balls |
| High Chromium Cast Iron (HC260) |
ASTM A532 |
- |
2.2-2.8 |
0.6-1.2 |
0.6-1.2 |
25-27 |
0.4-0.6 |
≤0.04 |
≤0.04 |
650-750 |
Fine Grinding Liners |
| ZG45Cr2Mo |
GB/T 11352 |
- |
0.40-0.48 |
0.8-1.2 |
0.5-1.2 |
1.7-2.0 |
0.8-1.2 |
≤0.04 |
≤0.04 |
250-350 |
Jaw Plates, Conveyor Parts |
| ZG42Cr2Si2MnMo |
GB/T 11352 |
- |
0.38-0.48 |
1.5-1.8 |
0.4-1.0 |
1.8-2.2 |
0.2-0.6 |
≤0.04 |
≤0.04 |
250-350 |
Hopper Liners, Chute Liners |
| FMU-11 |
Custom |
- |
0.90-1.30 |
0.3-1.0 |
0.6-1.5 |
11.0-13.0 |
0.3-0.5 |
≤0.04 |
≤0.04 |
450-550 |
Classifier Wear Parts |
FAQ :
Q: Can you manufacture Customization wear parts for cement plant?
A: Yes, we can.
We can produce both standard and special products.
Our can make them according to your drawings and samples, and recommend suitable materials based on your cement plant equipment model and working link (crushing, grinding, conveying).
Q: Do you provide free samples?
A: Yes, usually we provide free small-size samples for testing under the condition of freight paid by customer.
Q: What is the Warranty for our products ?
A: If any quality problems on our side occurred in this period , we will take on the shipping cost and replacement.
Q: Can the products be customized as our need, such as put on our logo?
A: Surely our products can be customized as your need, Put on your logo is also available.
Q: What information do we need to provide to you in order to confirm our parts order?
A: provide us your drawings or detailed specifications, cement plant equipment model, and working link (raw material crushing, clinker grinding, etc.) for our technical staff could make the drawing and recommend suitable materials.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery, including hardness test, wear resistance test and metallographic inspection.
Q: Transportation?
A: Transported by DHL, UPS, EMS, Fedex, Air freight, Sea freight; large-size parts (such as mill liners) are packaged with steel frame to avoid deformation during transportation.
Q: Do you support drop shipping?
A: Yes, your drop shipping is available.
Q: What kind of materials are using for the products?
A: We supply all kinds of wear-resistant materials for cement plant parts, including high manganese steel, high chromium cast iron (HC250/HC260), Cr Mo alloy steel, wear-resistant alloy steel, to meet different wear intensity requirements of cement production links.
Q: What kinds of products do you offer?
A: We mainly produce various wear parts for cement plant, such as ball mill liners, grinding balls, jaw crusher jaw plates, cone crusher bowls, impact crusher blow bars, conveyor scraper blades, hopper liners, chute liners, etc.
20-year Foundry Operation Experience, specialized in wear parts for cement plant R&D and production.
Friendly & High Efficient Technical & Commercial Communication, providing professional material selection guidance based on cement production links.
Professional Export Practices: Exported to +60 Overseas Countries, with rich experience in cement plant wear parts customization and transportation.
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